The OrthAlign Plus® system is a computer-controlled system intended to assist the surgeon in determining reference alignment axes in relation to anatomical and instructures during stereotactic orthopedic surgical procedures. The OrthAlign Plus® system facilitates the accurate positioning of implants, relative to these alignment axes. The system aids the surgeon in controlling leg length discrepancy in Total Hip Arthroplasty. Example orthopedic surgical procedures include but are not limited to: - Total Knee Arthroplasty - · Total Hip Arthroplasty: Anterior/Posterior - · Unicompartmental Knee Arthroplasty: Tibial transverse resection
Device Story
OrthAlign Plus is a computer-assisted surgical navigation system for knee and hip arthroplasty. It uses a palm-sized computer module and reference sensor to detect, measure, and display angular and positional changes in a triaxial format. During surgery, the system guides the registration of anatomical landmarks, calculates mechanical axes, and assists in positioning instruments relative to these axes. The HipAlign Sterile Pin Pack provides single-use fixation pins and femoral registration markers to secure instruments to bone. The system is operated by surgeons in a clinical setting. Output is displayed to the surgeon to facilitate accurate implant positioning and control leg length discrepancy in total hip arthroplasty, potentially improving surgical outcomes.
Clinical Evidence
No clinical data. Performance testing was limited to bench testing, including environmental conditioning, distribution simulation, and package integrity testing (visual, dye penetration, and peel strength) to validate the sterile, single-use packaging configuration.
Technological Characteristics
System comprises a computer module, reference sensor, and instruments. Materials: 17-4PH H900 stainless steel (ASTM A564, passivated per ASTM A967) and 316 stainless steel (passivated per ASTM A976). Sensing: Triaxial angular and positional measurement. Connectivity: Standalone computer module. Sterilization: EtO (Ethylene Oxide) for single-use components. Packaging: HDPE card with Tyvek pouches.
Indications for Use
Indicated for use in stereotactic orthopedic surgical procedures, including Total Knee Arthroplasty, Total Hip Arthroplasty (Anterior/Posterior), and Unicompartmental Knee Arthroplasty (tibial transverse resection), to assist surgeons in determining reference alignment axes and positioning implants.
Regulatory Classification
Identification
A stereotaxic instrument is a device consisting of a rigid frame with a calibrated guide mechanism for precisely positioning probes or other devices within a patient's brain, spinal cord, or other part of the nervous system.
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April 10, 2020
FDA U.S. FOOD & DRUG
ADMINISTRATION
OrthAlign, Inc. Karyl Haskell Vice President Regulatory Affairs and Quality Assurance 120 Columbia, Suite 500 Aliso Viejo, California 92656
Re: K200642
Trade/Device Name: OrthAlign Plus System Regulation Number: 21 CFR 882.4560 Regulation Name: Stereotaxic Instrument Regulatory Class: Class II Product Code: OLO Dated: March 9, 2020 Received: March 11, 2020
Dear Karyl Haskell:
We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. Although this letter refers to your product as a device, please be aware that some cleared products may instead be combination products. The 510(k) Premarket Notification Database located at https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfpmn/pmn.cfm identifies combination product submissions. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.
If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.
Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal
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statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting of medical device-related adverse events) (21 CFR 803) for devices or postmarketing safety reporting (21 CFR 4, Subpart B) for combination products (see https://www.fda.gov/combination-products/guidance-regulatory-information/postmarketing-safety-reportingcombination-products); good manufacturing practice requirements as set forth in the quality systems (QS) regulation (21 CFR Part 820) for devices or current good manufacturing practices (21 CFR 4, Subpart A) for combination products; and, if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050.
Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to https://www.fda.gov/medical-device-safety/medical-device-reportingmdr-how-report-medical-device-problems.
For comprehensive regulatory information about medical devices and radiation-emitting products, including information about labeling regulations, please see Device Advice (https://www.fda.gov/medicaldevices/device-advice-comprehensive-regulatory-assistance) and CDRH Learn (https://www.fda.gov/training-and-continuing-education/cdrh-learn). Additionally, you may contact the Division of Industry and Consumer Education (DICE) to ask a question about a specific regulatory topic. See the DICE website (https://www.fda.gov/medical-device-advice-comprehensive-regulatoryassistance/contact-us-division-industry-and-consumer-education-dice) for more information or contact DICE by email (DICE@fda.hhs.gov) or phone (1-800-638-2041 or 301-796-7100).
Sincerely,
Shumaya Ali. MPH Assistant Director DHT6C: Division of Restorative, Repair and Trauma Devices OHT6: Office of Orthopedic Devices Office of Product Evaluation and Quality Center for Devices and Radiological Health
Enclosure
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# Indications for Use
510(k) Number (if known)
K200642
Device Name OrthAlign Plus System
#### Indications for Use (Describe)
The OrthAlign Plus® system is a computer-controlled system intended to assist the surgeon in determining reference alignment axes in relation to anatomical and instructures during stereotactic orthopedic surgical procedures. The OrthAlign Plus® system facilitates the accurate positioning of implants, relative to these alignment axes. The system aids the surgeon in controlling leg length discrepancy in Total Hip Arthroplasty.
Example orthopedic surgical procedures include but are not limited to:
- Total Knee Arthroplasty
- · Total Hip Arthroplasty: Anterior/Posterior
- · Unicompartmental Knee Arthroplasty: Tibial transverse resection
Type of Use (Select one or both, as applicable)
| <div>☒ Registration ID/Permit/SEP MN Statute Citation</div> |
|-------------------------------------------------------------|
| <div>☐ On-Site Septic Health MN Statute Citation</div> |
|× | Prescription Use (Part 21 CFR 801 Subpart D)
| | Over-The-Counter Use (21 CFR 801 Subpart C)
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Image /page/3/Picture/1 description: The image shows the logo for OrthAlign. The logo consists of a square with a circle inside, and a plus sign in the center of the circle. To the right of the square is the word "OrthAlign" in a sans-serif font. Below the word "OrthAlign" is the phrase "The Smart Technologies Lab" in a smaller font.
OrthAlian. Inc Special 510(k) Premarket Notification OrthAlign HipAlign® Sterile Pin Pack
| 510(k) Summary |
|----------------|
|----------------|
| Applicant | OrthAlign, Inc 120 Columbia, Suite 500 Aliso Viejo CA 92656 |
|----------------------------------------------|---------------------------------------------------------------------------------------------------------------------------------------------------------------|
| Official Correspondent: | Karyl Haskell Vice President, Regulatory Affairs/Quality Assurance |
| Phone: | 949.715.2424 |
| Email: | khaskell@orthalign.com |
| Address: | 120 Columbia, Suite 500 Aliso Viejo CA 92656 |
| Date | 9 March 2020 |
| TRADE NAME | OrthAlign® HipAlign® Sterile Pin Pack |
| COMMON NAME | Stereotaxic Instrument |
| DEVICE CLASSIFICATION | Class II, 21 CFR §882.4560 |
| PRODUCT CODES | OLO: Orthopedic Stereotaxic Instrument |
| PRIMARY PREDICATE DEVICE Reference Device(s) | OrthAlign Plus® System (K171780) K163627 Shotel Ankle Arthrodesis Nail System K162674 Biopro Food Plating Systems K132510 Biopro Infinity plate anchor system |
| SUBMISSION TYPE | Special 510(k) Device Modification. The subject device is a modification to the previously cleared OrthAlign Plus® System (K171780). |
### SUBSTANTIALLY EQUIPVALENT TO:
The OrthAlign Plus® System is substantially equivalent to the previously cleared OrthAlign Plus® System (K171780).
## DESCRIPTION OF THE DEVICE SUBJECT TO PREMARKET NOTIFICATION:
The OrthAlign Plus® System is a non-invasive computer assisted surgical navigation system for use in knee and hip arthroplasty procedures. The OrthAlign Plus® System is configured to detect, measure, and display anqular and positional measurement changes in a triaxial format. The OrthAlign Plus® System utilizes a palm-sized computer module
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and reference sensor to generate positional information in orthopedic procedures providing a sequence of steps for registration of anatomical landmarks, calculation of mechanical axes, and positioning of instruments relative to the mechanical axes,
The OrthAlign HipAliqn® Sterile Pin Pack is a set of sterile, single use pins used in conjunction with the OrthAlign Plus® system of instruments and electronics. The OrthAlign® HipAlign® Pin Pack includes:
- . Pelvic Fixation pins: 4.0mm in diameter and 90mm to 140mm in length
- Pelvic Fixation pins: 5mm in diameter and 170mm in length
- . Femoral registration markers: 4.0mm to 4.5mm in diameter and 16mm to 25mm in length
## INDICATIONS FOR USE
The OrthAlign HipAlign® Sterile Pin Pack is indicated for use with the OrthAlign Plus® System.
The OrthAlign Plus system is a computer-controlled system intended to assist the surgeon in determining reference alignment axes in relation to anatomical and instrumentation structures during stereotactic orthopedic surgical procedures. The OrthAlign Plus® system facilitates the accurate positioning of implants, relative to these alignment axes. The system aids the surgeon in controlling leg length discrepancy in Total Hip Arthroplasty.
Example orthopedic surqical procedures include but are not limited to:
- Total Knee Arthroplastv .
- . Total Hip Arthroplasty: Anterior/Posterior
- . Unicompartmental Knee Arthroplasty: Tibial transverse resection
Intended Use: The OrthAlign® HipAlign® Sterile Pin Pack is intended to be used with the OrthAlign Plus® system specific to Total Hip Arthroplasty.
## TECHNICAL CHARACTERISTICS (COMPARED TO PREDICATE)
The OrthAlign Plus® System was cleared under K171780. The OrthAlign Plus® System comprises a single use computer module, a reusable reference sensor, and reusable instruments.
The OrthAlian Plus® System is being updated to provide sterile, single use fixation pins and femoral registration markers for use in total hip arthroplasty. All other features and principals of operation remain the same.
### PERFORMANCE DATA:
Performance testing of the packaging materials confirm that the OrthAlign® Sterile Pin Packs can be used according to its intended use. The packaging has been verified and validated according to OrthAlign's procedures for product design and development. The sterilization of the product has been validated. Performance testing included:
- . Environmental conditioning and distribution simulation
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- Package integrity testing (visual, dye penetration test, and peel strength testing) .
This testing demonstrates that the pins and markers are as safe and effective as the predicate device. This testing regime demonstrates that the modified device is substantially equivalent to the legally marketed predicate device, for its intended use in detecting, measuring, and displaying angular and positional measurement changes in a triaxial format. The information provided by OrthAlign in this 510(k) notification confirms that the modified OrthAlign Plus® instruments are substantially equivalent to the predicate device, the OrthAlign Plus® System (K171780).
#### BASIS FOR DETERMINATION OF SUBSTANIAL EQUIVALENCE
A technological comparison and performance testing demonstrate the substantial equivalence of the OrthAlign® HipAlign® Sterile Pin packs to the instruments in the predicate device.
The subject devices are identical to the predicate OrthAlign Plus® System (K171780), with the following exceptions:
- The subject devices are provided as sterile, single-use devices whereas the predicate . devices are provided as non-sterile, reusable devices.
The table below summarizes the main features of the subject device as compared to the predicate device.
| Feature or<br>Principal | Predicate OrthAlign Plus® System<br>K171780 | Modified Device |
|-------------------------|------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|------------------------------------------------------|
| Materials | Stainless steel 17-4PH H900 per ASTM A564, passivated per ASTM A967 316 Stainless Steel, passivated per ASTM A976 | Identical |
| Operating<br>Principals | Markers - assist in obtaining leg length/offset measurements Pins – secure instruments to bones Markers and Pins are removed at the conclusion of the procedure | Identical |
| Sterilization | Non-sterile reusable | EtO sterilized, single use |
| Packaging | Surgical Instrument Tray | HDPE Packaging Card<br>Tyvek Pouch (inner and outer) |
| Shelf life | Not applicable | 7-year shelf life |
#### Table 1 HipAlign Sterile Pin Pack Comparison to Predicate
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Part 1 — Search, results, and everyday workflows 16 min
Part 2 — Embeddings: the galaxy map 3 min
1. Search: exact and fuzzy
Type a phrase like "coronary artery calcification" into the search box. You get two kinds of results. Exact results match the literal phrase — prefix searches work ("coronary artery calcificati") but suffix searches do not. Fuzzy results match on the meaning and intent of your phrase rather than the exact words, and are sorted by relevance score. Hover over the Exact or Fuzzy badge on any row to see exactly why it matched.
Use the checkboxes above the results to narrow: SaMD keeps only software-only devices, AI / ML keeps only devices with AI.
Exact vs. fuzzy search: what's the difference?
Exact matches on the literal phrase (prefix search works, suffix does not). Fuzzy matches on the meaning and intent of the phrase rather than the exact words. Hover over the badge on any row to see why it matched.
You search "coronary artery calcification" and want only software devices with AI. What two filters do you apply?
Narrow by SaMD (software-only devices), then narrow by AI/ML (devices with AI).
2. The results table
Scroll right in the results table. The intended use is extracted for you — no need to open the PDF. The device story gives a high-level snapshot of what the device does and how it's used. The AI Performance sub-table shows each output name, acceptance criteria, observed values, and development/test dataset descriptions — the same format Innolitics uses for regulatory strategy outputs, and the fastest high-level fingerprint of an AI device. It is AI-generated but has been very reliable in practice.
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Scroll right in the search results table. The intended use column is extracted for you; no need to dig into the 510(k) summary PDF.
What does the AI Performance sub-table show, and why is it useful?
Output name, acceptance criteria, observed values, development dataset description, and test dataset description. It's the same format we use for regulatory strategy output and Fast 510(k) input, and the fastest high-level fingerprint of an AI device. AI-generated but reliable in practice.
3. Judging fuzzy relevance
Fuzzy results trail off in relevance as you scroll. Use three signals to decide how far down to go: the fuzzy badge explanations, the intended use column, and whether your target output (e.g., Cobb angle) still appears in the AI Performance sub-table. Once it stops appearing, you're past the relevant zone. A top hit with a low score (~0.4) and a stretched explanation is a hint the closest predicates are far away — the project may be headed for De Novo. Note the fuzzy search is a pattern match: it doesn't handle negation ("not") well, and hardware devices can appear — filter by SaMD/AI ML to cut them.
How do you judge how far down fuzzy search results to go?
Use the relevancy signals: the fuzzy badge explanations, the intended use column, and whether the target output (e.g., Cobb angle) still appears in the AI Performance sub-table. Once it stops appearing, results are trailing off in relevancy.
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Reading rule for every project: how many summaries do you read in full?
At least the three most relevant 510(k) or De Novo summaries, in full. After that, use targeted chat questions to confirm your memory quickly. The tool supports this professional habit — it doesn't replace it.
5. Side-by-side comparison
Select multiple rows in the results table (aim for under ~10), then open the PDF Viewer tab. Ask one question — it goes to all selected devices in parallel, each with citations. This is the fastest way to compare and contrast devices: training data, PCCP scope, how they handled adding new scanners, and so on.
What does the side-by-side PDF viewer mode do?
Select multiple devices, open the PDF viewer tab, and ask one question (e.g., "Describe the training data"). It queries all selected devices simultaneously with citations, so you can compare and contrast quickly.
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With rows selected, go to the Collections tab and create a labeled collection (e.g., "Cobb Angle Project"). Reload that selection any time — before a client call, pull up the collection and ask questions across all of its devices at once.
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What can you do from the regulations tree view?
Browse product codes and regulation numbers, read the identification text and special controls, browse sibling product codes, open device PDFs on the right, and search by product code or regulation number at the top of the tree.
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Click Show Chart and segment by regulation number (or product code) to see which regulations dominate your result set. Clicking a regulation takes you into the regulations tree. Great for spotting that most matches are, say, hardware laparoscopic devices — a cue to go back and filter.
How do you see which regulations dominate a search result set?
Click "Show Chart" and segment by Regulation Number. Clicking a regulation takes you to the regulations tree.
9. The predicate graph
Open the Predicates tab for a family-tree view of predicate relationships. Click a node to trace its parents and children; selections from search carry over pre-selected. Commonly predicated devices are worth reading — a lot of people predicated them for a reason. The visual lineage is also handy on client calls, e.g. to show how a predicate family evolved and justify why your predicate still holds.
In the predicate graph, why are commonly predicated devices worth reading?
A lot of people predicated them for a reason. Clicking a node traces parents and children, and selections from search carry over pre-selected.
10. Embeddings: the galaxy map
The Embeddings tab plots every matching document in a 2-D "galaxy map" where semantically similar devices cluster together. Hover or click clusters to explore, and let AI label the clusters for you. Embeddings beat product codes for grouping: two devices can carry different product codes (LLZ vs. QIH) yet do the same thing — the embedding captures the meaning of the intended use and device story. This is also exactly how retrieval-augmented generation (RAG) works under the hood, and it makes a great visual on client calls.
Try it yourself
Head to the search page and work through a few of these AI/ML fuzzy searches to build intuition: perivascular fat on CT · aortic valve calcification opportunistic screening on noncontrast CT · breast cancer prediction on digital pathology slides · autism detection · gestational age prediction · a hearing aid that can also detect a pulse · foundation model based analysis of ECG · large language models · penetration test. Watch how the relevance scores, intended use, and AI Performance tables tell you when results stop being meaningful.