COOL-ZONE

K963809 · Kappler USA · FYA · Nov 20, 1996 · General, Plastic Surgery

Device Facts

Record IDK963809
Device NameCOOL-ZONE
ApplicantKappler USA
Product CodeFYA · General, Plastic Surgery
Decision DateNov 20, 1996
DecisionSESE
Submission TypeTraditional
Regulation21 CFR 878.4040
Device ClassClass 2

Indications for Use

The TE Gown is intended to provide the wearer an increased level of blood and other body fluid protection during certain surgical procedures that result in excessive blood exposures by providing total encapsulation.

Device Story

COOL-ZONE system consists of totally encapsulated surgical gown or hood; provides full upper body coverage; utilizes Mylar face shield for visibility; features rear zipper closure. Designed for use in surgical environments where high-volume blood/fluid exposure occurs. Operates as passive barrier apparel; may be used with external air-supplied cooling systems. Protects wearer from fluid strike-through; enhances safety during high-risk procedures.

Clinical Evidence

Bench testing only. Performance data compares Pro/Vent TE to predicate: hydrostatic head (43 inches), bacterial filtration (99.9%), moisture vapor transmission rate (1385 g/sqm/24hr), flammability (Class 1), and synthetic blood/viral resistance (Pass). Sterilization validated via overkill method to SAL 10^-6; ETO residues within FDA limits.

Technological Characteristics

Material: 100% polypropylene trilaminate with microporous film barrier. Weight: 2.1 oz/sq yd. Features: Mylar face shield, rear zipper. Sterilization: Ethylene Oxide (ETO) to SAL 10^-6. No electronic or software components.

Indications for Use

Indicated for healthcare personnel requiring protection from blood and body fluids during surgical procedures involving excessive blood exposure.

Regulatory Classification

Identification

Surgical apparel are devices that are intended to be worn by operating room personnel during surgical procedures to protect both the surgical patient and the operating room personnel from transfer of microorganisms, body fluids, and particulate material. Examples include surgical caps, hoods, masks, gowns, operating room shoes and shoe covers, and isolation masks and gowns. Surgical suits and dresses, commonly known as scrub suits, are excluded.

Special Controls

*Classification.* (1) Class II (special controls) for surgical gowns and surgical masks. A surgical N95 respirator or N95 filtering facepiece respirator is not exempt if it is intended to prevent specific diseases or infections, or it is labeled or otherwise represented as filtering surgical smoke or plumes, filtering specific amounts of viruses or bacteria, reducing the amount of and/or killing viruses, bacteria, or fungi, or affecting allergenicity, or it contains coating technologies unrelated to filtration (e.g., to reduce and or kill microorganisms). Surgical N95 respirators and N95 filtering facepiece respirators are exempt from the premarket notification procedures in subpart E of part 807 of this chapter subject to § 878.9, and the following conditions for exemption:(i) The user contacting components of the device must be demonstrated to be biocompatible. (ii) Analysis and nonclinical testing must: (A) Characterize flammability and be demonstrated to be appropriate for the intended environment of use; and (B) Demonstrate the ability of the device to resist penetration by fluids, such as blood and body fluids, at a velocity consistent with the intended use of the device. (iii) NIOSH approved under its regulation. (2) Class I (general controls) for surgical apparel other than surgical gowns and surgical masks. The class I device is exempt from the premarket notification procedures in subpart E of part 807 of this chapter subject to § 878.9.

Predicate Devices

Submission Summary (Full Text)

{0} 11/18/96 15:21 FAX 205 582 1163 KAPPLER INT L ---> FDA/ODS/DD/GO 002 NOV 20 1996 # 510(k) Summary (K963809) **Submitter:** Kappler USA, 70 Grimes Drive, Guntersville, AL 35976 **Prepared:** September 20, 1996 **Contact:** Philip C. Mann **Device Name:** Totally Encapsulated (TE) Surgical Gown/Hood **Proprietary Name:** COOL-ZONE **Classification Name:** Gown, Surgical The COOL-ZONE System is either a gown or hood that are similar to the Kappler Pro/Vent Surgical Gown which was the subject of Premarket Notification #K932694. The fabric in the COOL-ZONE gown and hood is identical to the fabric in the Pro/Vent Surgical Gown. ## Gown and Hood The surgical gown and hood are similar in design and composition to the Kappler Pro/Vent Surgical Gown identified in premarket notification #K932694. The Pro/Vent TE Gown and Hood are constructed from the same fabric as the predicate device. The design of the gown differs in that the garment provides totally encapsulated protection to the wearer. Total encapsulation means total coverage of the entire upper body, thus providing greater protection than conventional surgical apparel. The TE Gown utilizes a mylar face shield for visibility. A zipper is located in the back of the garment. The TE Hood provides the same level of face and head protection, but does not extend down as far on the body. It will typically be worn with another surgical gown. The TE Gown is intended to provide the wearer an increased level of blood and other body fluid protection during certain surgical procedures that result in excessive blood exposures by providing total encapsulation. The technological characteristics of the Kappler Pro/Vent Surgical Gown and the Pro/Vent TE Gown or Hood are identical. The non-clinical performance data is summarized below. The gown and hood may be used with air supplied cooling systems. I-1 {1} 11/18/96 15:21 FAX 205 582 1163 KAPPUSK LNI →→ FDA/005/00160 003 | CHARACTERISTIC | PRO/VENT GOWN | PRO/VENT TE | | --- | --- | --- | | Material Composition | 100% Polypropylene | 100% Polypropylene | | Fabric Configuration | Trilaminate | Trilaminate | | Barrier Layer | Microporous Film | Microporous Film | | Composite Weight | 2.1 oz/square yard | 2.1 oz/square yard | | Hydrostatic Head | 43 inches | 43 inches | | Bacterial Filtration | 99.9% | 99.9% | | Moisture Vapor Transmission Rate | 1385 g/sqm/24hr | 1385 g/sqm/24hr | | Flammability | Class 1 | Class 1 | | Synthetic Blood/Viral Resistance | Pass | Pass | ## Sterility The sterilization method is Ethylene Oxide (ETO). The method used to validate the sterilization cycle is overkill. The sterility assurance level (SAL) for the device will be $10^{-6}$. The packaging for the sterile device is the same type as the predicate device. The maximum levels of residues of ethylene oxide were less than 25 ppm, for ethylene chlorohydrin were less than 50 ppm and for ethylene glycol were less than 250 ppm from the sterilization process and are below allowable FDA limits.
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