K961484 · Medical Instrumentation & Diagnostics Corp.(Midco) · IYE · Nov 7, 1996 · Radiology
Device Facts
Record ID
K961484
Device Name
CASS SYSTEM (MODIFICATION)
Applicant
Medical Instrumentation & Diagnostics Corp.(Midco)
Product Code
IYE · Radiology
Decision Date
Nov 7, 1996
Decision
SESE
Submission Type
Traditional
Regulation
21 CFR 892.5050
Device Class
Class 2
Attributes
Therapeutic
Indications for Use
The cass Couchmount System is a patient head support system for use in radiosurgery. It is designed to fit most linear accelerators with only slight modifications to the couchmount adapter assembly. The system is intended for use by radiation oncologists and radiation physicists for the purpose of positioning and aligning a target volume within the head for Linac-based radiosurgery/stereotactic radiotherapy.
Device Story
The cass Photon Knife is a couchmount stereotactic frame support system for linear accelerators (Linacs). It provides rigid patient head fixation and 6-axis adjustment (x, y, z, rotation, skew, tilt) to align intracranial target volumes with the Linac isocenter. The system includes a Precision Localization Box with millimeter etchings for visual alignment via room lasers and a patented laser measurement apparatus for precise isocenter localization. It supports in vivo portal x-ray imaging for target verification. Operated by radiation physicists and oncologists in a clinical setting, the device compensates for couch sag and positional shifts. By enabling precise alignment, it facilitates accurate delivery of focused radiation beams, potentially improving treatment outcomes for intracranial lesions while allowing full 360-degree gantry rotation.
Clinical Evidence
Bench testing only. Geometric accuracy evaluated using Lutz-type phantom targets over one year. Primary endpoints included mechanical displacement (Dx, Dy, Dz) and in vivo portal film alignment verification. Results showed an error range of 0.48 mm ± 0.262 mm for mechanical accuracy and 0.492 mm ± 0.155 mm for in vivo alignment. Composite system accuracy (including CT/angiographic localization) was 0.5 mm ± 0.3 mm. Data confirms performance within established clinical guidelines for radiosurgery.
Technological Characteristics
6-axis micrometer-controlled assembly (x, y, z, rotation, skew, tilt). Materials include cerrobend-filled inserts for collimators. Features a Precision Localization Box with millimeter etchings and a patented laser measurement apparatus. Connectivity is mechanical/optical; no electronic software integration described. Sterilization not specified. Designed for attachment to Varian linear accelerators.
Indications for Use
Indicated for patients requiring Linac-based radiosurgery or stereotactic radiotherapy for intracranial target volumes. Used for patient head fixation, positioning, and alignment during the delivery of high-dose ionizing radiation in single or multiple fractions.
Regulatory Classification
Identification
A medical charged-particle radiation therapy system is a device that produces by acceleration high energy charged particles (e.g., electrons and protons) intended for use in radiation therapy. This generic type of device may include signal analysis and display equipment, patient and equipment supports, treatment planning computer programs, component parts, and accessories.
Predicate Devices
STP Stereotaxic Convergent Beam Irradiation System (K892425)
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5995 Mira Mesa Blvd. Suite B
San Diego, CA 92121
Voice: (619) 558-5880
Fax: (619) 558-5883
Medical Instrumentation & Diagnostic Corporation (MIDCO)
FDA Establishment Reg. #17211849
CASS System Reg. # K894263A
# cass
510(k) Summary
As required by section 807.92(c)
# cass Linac Radiosurgery Hardware
Couchmount Stereotactic Frame
Support System
NOV - 7 1996
K961484
Submitter's name:
Dr. Tyrone L. Hardy
5995 Mira Mesa Blvd., Suite B
San Diego, CA 92121
TEL. (619) 558-5880
FAX: (619) 558-5883
Contact: Dr. Tyrone L. Hardy
Date of Preparation: November 3, 1996
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FDA Establishment Reg. #17211849
CASS System Reg. # K894263A
Medical Instrumentation & Diagnostics Corporation (MIDCO)
510(k) Product Information for:
**cass Linac Radiosurgery Hardware**
**Couchmount Stereotactic Frame Support System**
Trade name: cass Photon Knife
Common name: Radiosurgery Couchmount System
Classification name: X-ray Radiation Therapy System (accessory)
(per 21 CFR Section 892.550)
Device Class: Class II (90)IYE
FDA Document numbers of prior related submissions:
K894263/A K911750/A K9217401/B
Information on devices to which substantial equivalence is claimed:
a. F.L. Fischer---Liebinger LP
14540 Beltwood Parkway East
Dallas, Texas 75244
Product Name: STP Stereotaxic Convergent Beam Irradiation System
Document Control Number: K892425
b. Radionics
76 Cambridge Street
Burlington, Massachusetts 01803-0738
Product Name: X-Knife Radiosurgery System
Document Control Number: K912630
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# Device Description: cass Linac Radiosurgery Hardware Couchmount Stereotactic Frame Support System
MIDCO has recently developed a quality Couchmount System (Patient Head Support System) for use in radiosurgery. This couchmount system complements the cass collimator set and enables MIDCO to provide its customers with a full set of instrumentation necessary for radiosurgery. The design of this couchmount is such that it will fit most linear accelerators with only slight modifications to the couchmount adapter assembly.
The cass Couchmount System has six axes of adjustment which allows for easy setup with the Linac couch/gantry system. An additional feature of the system is a unique laser measurement apparatus for precisely measuring an isocenter of a target volume for Linac-based radiosurgery/stereotactic radiotherapy. These two features also allow for the correction of alignment errors during treatment planning setup, such as errors inherent in the use of room lasers and errors due to couch shifts during patient positioning. It will also give an index of gantry sag or misalignment.
Most commercially available stereotactic headings can be mounted to the cass Couchmount System by the use of a stereotactic frame holder made specifically for the heading. Although most headings are similar, each has a slightly different adapter plate which rigidly holds the heading. The stereotactic localization features of most frames are similar, differing mainly in the organization of the frame’s coordinate system and its mechanical dimensions.
This couchmount system is substantially equivalent to the couchmounts manufactured by F.L. Fischer and Radionics, Inc. The advantages of this couchmount system are the 6 axes of movement which allow for compensation for couch movement due to patient weight, the laser measurement system for accurate alignment to an isocenter, and an *in vivo* portal film method for verification. The system is designed for ease of use by the physicists who would normally do the setup and collimator beam profile measurements. MIDCO, through its appropriate consultants and instructors, will give the necessary on-site instructions for installation, measurements and quality control for the couchmount system. Each institution, with its radiation oncologists and radiation physicists, is ultimately responsible for accurate measurements and gathering of data for the use of this system.
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# SUMMARY OF THE SAFETY AND EFFECTIVENESS OF THE CASS LINAC RADIOSURGERY COUCHMOUNT SYSTEM
## INTRODUCTION
Linac Radiosurgery is a method for the delivery of a high, controlled dose of radiation to a target volume within the head. The Linac Radiosurgery technique as originally described by Colombo, et al, 1985, and Hartmann, et al, 1985, requires the use of a rigid tertiary x-ray collimator system which is affixed to the Linear Accelerator for the purpose of controlling the collimation of x-ray beams. These systems have also required a means for rigid fixation of the patient's head for positioning, alignment and controlled delivery of focused radiation beams during the delivery of a high dose of ionizing radiation in single or multiple fractions. Most manufacturers of Radiosurgery hardware provide these two major components as parts of their radiosurgery systems. MIDCO has previously developed and obtained 510-K clearance for a system of radiosurgery collimators and fluorstand (see K894263/A). As an additional complement to the system, MIDCO has recently developed a couchmount stereotactic frame positioning system which is the subject of this summary.
## HISTORICAL BACKGROUND - PREDICATE DEVICES
Historically, several Linac-based techniques have been used for the delivery of high-energy photon beams as a means for radiosurgery/stereotactic radiotherapy. These various methods have been well reviewed by Podgorsak, et al., 1992, and, as therein noted, the system of multiple coplanar arcs is by far the most prevalent. These techniques have also varied with regard to the method of stereotactic head fixation (patient support) during treatment, wherein the aim is to accurately align a target volume (isocenter in the patient's head or body part) within the centers of rotation of the couch/gantry coordinate system of the linear accelerator. The most common methods employed include fixation of the stereotactic head frame to the radiotherapy couch ("Couch-Mount Systems"), or fixation to a rigid fluorstand mounted in the revolving floor plate of the Linac radiotherapy couch ("Floorstand Systems") (see Podgorsak, 1992; Lutz, et al., 1988; and Colombo, et al, 1992). In the practice of the art, it is generally accepted that accuracy requirements for delivery of a radiation beam to a target volume isocenter should have fractions of a millimeter of accuracy, and some authors of fluorstand systems have reported such accuracy in mechanical localization (see Friedman, 1989; Lutz, et al., 1988; and Winston and Lutz, 1988). In addition, fluorstand systems have generally relied upon the use of phantom test targets placed at a given stereotactic coordinate, and then placed at the center of rotation of the Linac couch/gantry system. The Linac is then used to take test target x-rays with the couch and gantry in several different positions of rotation for the purpose of accurately aligning the stereotactic reference system (see Lutz, et al., 1988). Until recently, couchmount systems have generally not been as accurate as fluorstand systems, and have relied upon fixed room laser lights projected on a phantom carriage device (see Fischer system device as described by Hartmann et al.,1985) for target localization within the Linac couch/gantry coordinate system.
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Although head fixation to a floorstand mounted in the Linac floor turret has historically been regarded by many as the most reliable and accurate method, it greatly limits the accessibility to the patient's head. This is particularly noticeable for lesions in the posterior portions of the head which frequently require that the patient be treated in the prone position when using such floorstand-based systems. In addition, floorstand-based systems require that the gantry of the linear accelerator be specially rigged to protect against the possibility of accidental collision of the gantry with the floorstand during the execution of any treatment plan (see Lutz, et al, 1988). Couchmount systems, on the other hand, have the advantage of being able to treat a given patient with the potential of a full 360 degrees of gantry rotation and, thereby, allow the patient to be treated in a natural supine position, whilst also avoiding the need for gantry collision protection (see Colombo, et al, 1985, and Podgorsak, 1992).
The couchmount systems are desirable for the above-noted reasons, yet they have a disadvantage in that patient head fixation and stabilization within the coordinate system of the couch/gantry rotations of the Linac are generally not as accurate as floorstand-based systems. This is due to sagging and/or tilting of the couch which can occur in couchmount systems when weight, as weight of a patient's body, is applied to the couch tabletop after initial alignment. Such positional shifts are a source of error in couchmount systems. Attempts to solve this problem have been by cumbersome methods of bracing the couch tabletop (see Colombo, 1992), or the reliance on fixed, intersecting laser beams arranged as intersecting lines and emitted from laser alignment devices attached to the ceilings and walls of the room in which the linear accelerator is housed for the purpose of referencing the origin of the Linac couch/gantry axes of rotation. Such laser lights are commonly employed in the art of radiation therapy, and are also known in the art to frequently shift and require recalibration or alignment, and can introduce yet another source of error in target alignment within the couch/gantry coordinate system. Furthermore, such laser beams are usually 2–3 mm wide and may limit the accuracy of alignment because of the thickness of the alignment beams and parallax. This visual method relies on the use of positional laser beams for alignment and has the limitations noted herein. MIDCO has patented a technique which uses lasers for precise measurement of distances as a means for target volume localization within the couch/gantry coordinate system of a Linac-based radiosurgery/stereotactic radiotherapy system. This method is also a supplement to the aforementioned visual laser alignment method for couchmount systems.
Some manufacturers of radiosurgery equipment have also employed various techniques of target alignment verification (see Podgorsak, 1992, pp. 31-32). These alignment verification methods generally consist of the use of x-ray verification techniques. MIDCO utilizes a recognized in vivo portal x-ray imaging technique whereby images from the linear accelerator are taken with the patient on the treatment couch. We shall also describe this x-ray verification method as a part of this summary (see Serago, et al., 1991).
MIDCO, as other manufacturers, employs tertiary x-ray collimators in its radiosurgery system. These tertiary collimators consist of a set of 12, varying in bore diameters of 2.5 mm over a range of 12.5 to 40 mm. The collimator set consists of cerrobend filled inserts with a slightly tapered bore to correspond to beam divergence. The collimator inserts fit into the end of a tubular collimator housing that is attached to a collimator base plate which, upon being attached to the Linac gantry, can be fitted and variably adjusted to align the collimator tube to the central beam
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of the Linac. This collimator set is substantially equivalent to other collimators on the market (510-K #K894263A). As designed, the collimator base permits the taking of portal x-rays with the collimators in place.
## THE COUCHMOUNT SYSTEM
The Couchmount (patient support) System consists of:
a) A couchmount adapter assembly
b) A couchmount head holder and precision positioner
c) A couchmount Precision Localization Box
d) A couchmount laser measurement apparatus
e) A couchmount test target assembly
These components are herein summarized and are designed for quick attachment and disconnection to the end of the couch table and support system. The couchmount head holder and precision positioner consist of a micrometer controlled assembly having 6 axes of adjustment (x, y, z, rotation, skew and tilt) which is adaptable to hold a variety of stereotactic frames. The Precision Localization Box fixes to the stereotactic frame and references the stereotactic frame's coordinate system. It can be used with room laser lights that are reflected off its sides (which have millimeter etchings) for visual alignment of stereotactic coordinates. It can also be used with anterior-posterior and lateral portal x-rays for in vivo stereotactic target confirmation (see Serago et. al. 1991; Siddon and Barth 1987). A unique feature of the Precision Localization Box is its use in conjunction with a patented laser measuring system (U.S. Patent number 5,553,112) that allows direct measurement of stereotactic targets. Lutz type phantom test targets are also possible with the system (Lutz, et al., 1988).
The laser measurement system is a patented improvement over other methods of stereotactic alignment, which rely primarily on the use of room laser lights or the use of phantom targets for referencing "hidden" stereotactic targets. This system has the additional advantage of permitting direct, and precise measurements of stereotactic targets by the use of a laser measuring device, having fractions of a millimeter of accuracy, which is attached to the Linac gantry and emits a laser beam which projects onto and reflects off the surfaces of a Precision Localization Box for the purpose of precisely measuring and centering isocenters within the couch/gantry coordinate system.
The cass Linac Radiosurgery Collimators and Couchmount Patient Support System are mechanically designed to allow quick and consistent assembly. In regular use, the system is assembled and tested with the Lutz-type phantom test target method to confirm the geometric accuracy of the system and target localization prior to any treatment.
## SUMMARY OF TEST DATA
The overall accuracy of the mechanical movements and positioning of a given Linac radiosurgery system is of primary importance in the accurate delivery of a radiation dose to a target structure. For this reason, it was important to test the geometric accuracy of the Linac used to test the cass Collimators and Couchmount System. The initial accuracy of the test Linac for radiosurgery, a Varian 2100 C, was determined to be $\leq 1.0\mathrm{mm}$ for gantry rotational intersection with the rotational axis of the couch in all positions. The collimators and couchmount were
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positioned according to guidelines in the cass Radiosurgery Hardware Setup Manual, and tests were done to determine the geometric accuracy of the complete radiosurgery system. The system was regularly assembled and disassembled over a one year period during which the system was tested.
The Lutz method (1988) of testing radiation beam accuracy was used to evaluate the collimators and couchmount as they would be integrated into similar Linacs for configuring a radiosurgery system. In these tests, random phantom targets throughout the extremes of the coordinate system of the Leksell frame and BRW frame were setup using the Lutz-type phantom pointer to simulate test targets. Radiographic images of the test targets were taken from various couch/gantry positions and examined for x, y, and z displacements (Dx, Dy, Dz). In summary, this data showed an error range of $0.48\mathrm{mm}\pm 0.262\mathrm{mm}$.
The Lutz phantom test is designed to test the mechanical accuracy of a given Linac radiosurgery system. These test results, using the cass collimators and couchmount, are an index of the accuracy that similarly configured systems would be capable of, given proper setup and configuration. These test results are considerably better than the established guidelines $(\leq 1\mathrm{mm})$ of many institutions using radiosurgery (see Podgorsak, et al. 1992) and substantially equivalent to predicate devices.
The overall accuracy of the system was tested according to guidelines recommended by Lutz, et al. (1988) and Serago, et al. (1991), in which a sheet of dosimetry film is placed in a humanoid phantom, and a target point is radiated and the isocenter of the multiple intersecting beams is compared to the target position of the phantom target point indicator. The target point is localized with both angiographic and CT imaging techniques. The accuracy of the Linac System used in these phantom tests was determined to be $0.5\mathrm{mm}\pm 0.3\mathrm{mm}$. This test is a composite test of the overall accuracy of the Linac radiosurgery system and incorporates errors due to CT image slice thickness and the accuracy of the angiographic localizer for determining hidden targets.
Port film tests were done according to the method recommended by Serago, et. al. (1991) (representing the Fischer System). The Laser Measurement System in conjunction with the Precision Localization Box was also used to check target alignment. Using this method, A-P and lateral port films were taken at various predetermined target sites set with the aid of the Laser Measurement System. The difference between the intended target and calculated target using this in vivo technique were determined. Total alignment error for in vivo verification tests was 0.492 mm +/- 0.155 mm.
These test results are within the established published guidelines as noted by representatives of the Fischer System (Hartmann, et al., 1985, and Serago, et al., 1991), and the Radionics System (Winston and Lutz, 1988). Representatives of the Fischer System have reported localization accuracy of +/- 0.5 mm and representatives of the Radionics System have reported a localization accuracy of 0.5 mm +/- 0.2 mm. The cass Linac Couchmount System is substantially equivalent to predicate devices, and, with proper setup and quality control, is safe and effective. To date, a number of patients have been treated with this system, which has worked well in all instances.
The cass Couchmount System is designed to attach to the linear accelerator manufactured by Varian and Associates of 3045 Hanover Street, Mail Stop H-055, Palo Alto, California, 94304.
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The system is adaptable to other linear accelerators by some slight modifications of the couch-mount adaptor assembly. MIDCO submits a “Linac Site Information” questionnaire to each site for specifics on their linear accelerator and stereotactic hardware to assure proper configuration of the hardware for a specific site.
MIDCO provides each user institution with installation manuals for their cass Radiosurgery System and instructions on commissioning its system. A MIDCO installation team is present for the initial setup and alignments of the radiosurgery system, and specific training and instructions are given to the site’s designated physicists and users. MIDCO personnel can be present during the first clinical case to insure proper use of the system. The user institution is encouraged to communicate to MIDCO any concerns it may have regarding the use of the System, and MIDCO provides the user with report forms for notifying MIDCO of any perceived problems or concerns.
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# Bibliography to the Summary of Safety and Effectiveness
A) Articles related to Comparative Specifications of (Similar) Substantially Equivalent Devices
Colombo, F., et al., “External Stereotactic Irradiation by Linear Accelerator,” Neurosurgery, 16: 154 (1985).—Relates to original radiosurgery system
Colombo, F., et al., “Linear Accelerator Radiosurgery of Cerebral Arteriovenous Malformations,” Neurosurgery, 24: 833 (1989).—Relates to original radiosurgery system
Friedman, W.A., & Bova, F.J., “The University of Florida Radiosurgery System,” Surg Neurol, 32: 334 (1989).—Relates to Phillips SRS 200, 510(k)#K891292
Hartmann, Gunther, et al., “Cerebral Radiation Surgery Using Moving Field Irradiation at a Linear Accelerator Facility,” Int J Radiat Oncol Biol Phys, 11: 1185-1192 (1985).—Relates to Fischer SRS system, 510(k)#K892425
Lutz, W., et al., “A System of Stereotactic Radiosurgery with a Linear Accelerator,” Int J Radiat Oncol Biol Phys, 14: 373-381 (1988).—Relates to Radionics X-Knife, 510(k)#K912630
Podgorsak, E., et al., “Radiosurgery with High Energy Photon Beams: A Comparison Among Techniques,” Int J Radiat Oncol Biol Phys, 16: 857-868 (1989).
Rice, R.K.; Hansen, J.L.; Svensson, G.K.; “Measurements of Dose Distributions in Small Beams of 6 MV X-Rays,” Phys Med Biol, 32: 1087 (1987).
Winston, K.; Lutz, W.; “Linear Accelerator as a Neurosurgical Tool for Stereotactic Radiosurgery,” Neurosurgery (1988).—Relates to Radionics X-Knife, 510(k)#K912630
B) Articles related to Comparative *in vivo* Data (Hardware related studies)
Hartmann, Gunther, et al., “Precision and Accuracy of Stereotactic Convergent Beam Irradiations from a Linear Accelerator,” Int J Radiat Oncol Biol Phys, 28: 481-492 (1993).
Pike, G., et al., “Dose Distributions in Radiosurgery,” Medical Physics, 17: 296-304 (1990).
Serago, et al., “Stereotactic Target Point Verification of an X-Ray and CT Localizer,” Int J Radiat Oncol Biol Phys, 20: 517-523 (1991).
Serago, et al., “Tissue Maximum Ratios (and Other Parameters) of Small Circular 4, 6, 10, 15 and 24 MV X-Ray Beams for Radiosurgery,” Phys Med Biol, 37: 1-13 (1992).
Siddon, R.L.; Barth, L.N.; “Stereotactic Localization of Intracranial Targets,” Int J Radiat Oncol Biol Phys, 13: 1241 (1987).
C) Articles related to Clinical Studies
Barcia-Salorio, J., et al., “Radiosurgical Treatment of Carotid-Cavernous Fistula,” Appl Neurophysiol, 45: 520 (1982).
Betti, O., et al., “Stereotactic Radiosurgery with the Linear Accelerator: Treatment of Arteriovenous Malformations,” Neurosurgery, 24: 311 (1989).
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Larson, D., et al., “Stereotactic Irradiation of Brain Tumors,” Cancer, Feb. 1 Supplement, 792-799 (1990).
Larsson, B.; Leksell, L.; Rexed, B.; “The Use of High Energy Protons for Cerebral Surgery in Man,” Acta Chir Scand, 125: 1 (1963).
Larsson, B.; Linden, K.; Sarby, B.; “Irradiation of Small Structures Through the Intact Skull,” Acta Radio-Logica: Therapy, Physics and Biology, 13: 512 (1974).
Leavitt, D., et al., “Dynamic Field Shaping to Optimize Stereotactic Radiosurgery,” Int J Radiat Oncol Biol Phys, 19, Supplement 1: 133 (1990).
Loeffler, J.; Alexander, E.; “The Role of Stereotactic Radiosurgery in the Management of Intracranial Tumors,” Oncology, 4: 21-41 (1990).
Phillips, M.H., et al., “Comparison of Different Radiation Types and Irradiation Geometries in Stereotactic Radiosurgery,” Int J Radiat Oncol Biol Phys, 118: 211-220 (1990).
Pozza, F., et al., “Low-Grade Astrocytomas: Treatment with Unconventional Fractionated External Beam Stereotactic Radiation Therapy,” Radiology, 171: 565 (1989).
Saunders, W., et al., “Radiosurgery for Arteriovenous Malformations of the Brain Using a Standard Linear Accelerator: Rationale and Technique,” Int J Radiat Oncol Biol Phys, 15: 441-447 (1988).
Sturm V., et al., “Stereotactic Percutaneous Single Dose Irradiation of Brain Metastases with a Linear Accelerator,” Int J Radiat Oncol Biol Phys, 13: 279 (1987).
Note: There are now numerous articles in various radiotherapeutic and neurosurgical journals which relate to the methods and indications for radiosurgery, its principles and practice.
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Open the Predicates tab for a family-tree view of predicate relationships. Click a node to trace its parents and children; selections from search carry over pre-selected. Commonly predicated devices are worth reading — a lot of people predicated them for a reason. The visual lineage is also handy on client calls, e.g. to show how a predicate family evolved and justify why your predicate still holds.
In the predicate graph, why are commonly predicated devices worth reading?
A lot of people predicated them for a reason. Clicking a node traces parents and children, and selections from search carry over pre-selected.
10. Embeddings: the galaxy map
The Embeddings tab plots every matching document in a 2-D "galaxy map" where semantically similar devices cluster together. Hover or click clusters to explore, and let AI label the clusters for you. Embeddings beat product codes for grouping: two devices can carry different product codes (LLZ vs. QIH) yet do the same thing — the embedding captures the meaning of the intended use and device story. This is also exactly how retrieval-augmented generation (RAG) works under the hood, and it makes a great visual on client calls.
Try it yourself
Head to the search page and work through a few of these AI/ML fuzzy searches to build intuition: perivascular fat on CT · aortic valve calcification opportunistic screening on noncontrast CT · breast cancer prediction on digital pathology slides · autism detection · gestational age prediction · a hearing aid that can also detect a pulse · foundation model based analysis of ECG · large language models · penetration test. Watch how the relevance scores, intended use, and AI Performance tables tell you when results stop being meaningful.